| Control ID | Plan phase (prototype/prelaunch/production) | Product and drawing revision | Process flow revision and step | Linked CTQ IDs | Linked requirement IDs | Linked FMEA IDs | Characteristic | Acceptance limit and units | Limit source and revision | Prevention control | Inspection or test method | Equipment and measurement suitability | Sample size | Frequency or trigger | Control owner | Result record and unit or lot traceability | Reaction: stop or hold | Reaction: identify and contain suspect units | Reaction: notify and investigate | Reaction: recheck and restart/release authority | Status (draft/unresolved/reviewed/released) | Evidence file and revision | Reviewer and review date | Next action and due date |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| CP01 | prototype | Basic C1 | Process C1 / P01 | CTQ01 | R01 | DF01; PF01 | Capture door | Door remains latched in 100 dry capture cycles on each of 10 concept units | Scenario requirement C1; not approved | Add positive over-center latch and keyed hinge pin | Cycle rig then 5 N outward retention pull | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Add positive over-center latch and keyed hinge pin; due 2026-12-15 |
| CP02 | prototype | Basic C1 | Process C1 / P02 | CTQ02 | R02 | DF02; PF02 | Ventilation ribs | At least two independent raised vent paths remain unobstructed in bedding surrogate trial | Scenario requirement C1; not approved | Raise vents on opposing walls; add no-bedding instructions | Occlude either vent bank with paper surrogate; inspect remaining airflow path | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Raise vents on opposing walls; add no-bedding instructions; due 2026-12-15 |
| CP03 | prototype | Basic C1 | Process C1 / P03 | CTQ03 | R03 | DF03; PF03 | Release slider | Release grip keeps fingers 30 mm from door path; 10 adult users complete unloaded task without path contact | Scenario requirement C1; not approved | Extend external slider and add hold-open detent | Video-record unloaded representative-user task | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Extend external slider and add hold-open detent; due 2026-12-15 |
| CP04 | prototype | Basic C1 | Process C1 / P04 | CTQ04 | R04 | DF04; PF04 | Washable shell | Shell opens without tools; no visible fluorescent soil remains after defined wash on 10 units | Scenario requirement C1; not approved | Round internal corners; detach door cassette; hygiene instructions | Fluorescent soil inspection after hand wash; biological efficacy not claimed | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Round internal corners; detach door cassette; hygiene instructions; due 2026-12-15 |
| CP05 | prototype | Basic C1 | Process C1 / P05 | CTQ05 | R05 | DF05; PF05 | Bait pocket | Bait insert remains captive after 20 N pull on 10 units | Scenario requirement C1; not approved | Integrate pocket into shell; no loose insert | Force gauge pull and foreseeable misuse inspection | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Integrate pocket into shell; no loose insert; due 2026-12-15 |
| CP06 | prototype | Basic C1 | Process C1 / P06 | CTQ06 | R06 | DF06; PF06 | Occupancy inspection | Instructions require frequent manual checks; user can see occupancy without opening; welfare reviewer sets actual interval before use | Scenario requirement C1; not approved | Transparent inspection window; explicit do-not-leave-unattended warning | 10-user visibility/teach-back study; no live animals before ethical review | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Sam Reed | Planned unit IDs BASIC-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Sam Reed; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Transparent inspection window; explicit do-not-leave-unattended warning; due 2026-12-15 |
Sample — fictitious company. All numbers and people are invented scenario assumptions. This is draft concept paperwork; no physical testing, customer evidence, certification, filing or sign-off has occurred.