| Control ID | Plan phase (prototype/prelaunch/production) | Product and drawing revision | Process flow revision and step | Linked CTQ IDs | Linked requirement IDs | Linked FMEA IDs | Characteristic | Acceptance limit and units | Limit source and revision | Prevention control | Inspection or test method | Equipment and measurement suitability | Sample size | Frequency or trigger | Control owner | Result record and unit or lot traceability | Reaction: stop or hold | Reaction: identify and contain suspect units | Reaction: notify and investigate | Reaction: recheck and restart/release authority | Status (draft/unresolved/reviewed/released) | Evidence file and revision | Reviewer and review date | Next action and due date |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| CP01 | prototype | Mouse Hotel C1 | Process C1 / P01 | CTQ01 | R01 | DF01; PF01 | Capture door | Door remains latched in 100 dry capture cycles on each of 10 concept units | Scenario requirement C1; not approved | Add positive over-center latch and keyed hinge pin | Cycle rig then 5 N outward retention pull | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Add positive over-center latch and keyed hinge pin; due 2027-02-15 |
| CP02 | prototype | Mouse Hotel C1 | Process C1 / P02 | CTQ02 | R02 | DF02; PF02 | Ventilation ribs | At least two independent raised vent paths remain unobstructed in bedding surrogate trial | Scenario requirement C1; not approved | Raise vents on opposing walls; add no-bedding instructions | Occlude either vent bank with paper surrogate; inspect remaining airflow path | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Raise vents on opposing walls; add no-bedding instructions; due 2027-02-15 |
| CP03 | prototype | Mouse Hotel C1 | Process C1 / P03 | CTQ03 | R03 | DF03; PF03 | Release slider | Release grip keeps fingers 30 mm from door path; 10 adult users complete unloaded task without path contact | Scenario requirement C1; not approved | Extend external slider and add hold-open detent | Video-record unloaded representative-user task | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Extend external slider and add hold-open detent; due 2027-02-15 |
| CP04 | prototype | Mouse Hotel C1 | Process C1 / P04 | CTQ04 | R04 | DF04; PF04 | Washable shell | Shell opens without tools; no visible fluorescent soil remains after defined wash on 10 units | Scenario requirement C1; not approved | Round internal corners; detach door cassette; hygiene instructions | Fluorescent soil inspection after hand wash; biological efficacy not claimed | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Round internal corners; detach door cassette; hygiene instructions; due 2027-02-15 |
| CP05 | prototype | Mouse Hotel C1 | Process C1 / P05 | CTQ05 | R05 | DF05; PF05 | Bait pocket | Bait insert remains captive after 20 N pull on 10 units | Scenario requirement C1; not approved | Integrate pocket into shell; no loose insert | Force gauge pull and foreseeable misuse inspection | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Integrate pocket into shell; no loose insert; due 2027-02-15 |
| CP06 | prototype | Mouse Hotel C1 | Process C1 / P06 | CTQ06 | R06 | DF06; PF06 | Occupancy inspection | Instructions require frequent manual checks; user can see occupancy without opening; welfare reviewer sets actual interval before use | Scenario requirement C1; not approved | Transparent inspection window; explicit do-not-leave-unattended warning | 10-user visibility/teach-back study; no live animals before ethical review | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Transparent inspection window; explicit do-not-leave-unattended warning; due 2027-02-15 |
| CP07 | prototype | Mouse Hotel C1 | Process C1 / P07 | CTQ07 | R07 | DF07; PF07 | Entry baffle | Proposed 3-compartment target; rigid mouse surrogates cannot back-drive baffle at 2 N | Scenario requirement C1; not approved | Separate entry vestibule with anti-backdrive stop | Probe each chamber loaded with surrogates in 50 cycles | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Separate entry vestibule with anti-backdrive stop; due 2027-02-15 |
| CP08 | prototype | Mouse Hotel C1 | Process C1 / P08 | CTQ08 | R08 | DF08; PF08 | Occupancy sensor | Detect surrogate in each chamber in 100 placements including dust challenge; zero false-empty permitted in concept screen | Scenario requirement C1; not approved | Use independent beam and weight checks; show uncertain as occupied | Injected beam blockage, drift and stuck-value cases | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Use independent beam and weight checks; show uncertain as occupied; due 2027-02-15 |
| CP09 | prototype | Mouse Hotel C1 | Process C1 / P09 | CTQ09 | R09 | DF09; PF09 | Wi-Fi alert queue | Local occupancy indicator works without network; app marks offline within proposed 5 minutes | Scenario requirement C1; not approved | Offline local indicator; queued alerts and no-cloud-needed manual checks | Router loss/reconnect and phone permission fault injection | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Offline local indicator; queued alerts and no-cloud-needed manual checks; due 2027-02-15 |
| CP10 | prototype | Mouse Hotel C1 | Process C1 / P10 | CTQ10 | R10 | DF10; PF10 | BLE provisioning | Provisioning requires physical button; unique device identity; unauthorized client denied in 50 attempts | Scenario requirement C1; not approved | Authenticated pairing; expiring setup window; no shared password | Threat-model-led unauthorized pairing attempts on test build | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Authenticated pairing; expiring setup window; no shared password; due 2027-02-15 |
| CP11 | prototype | Mouse Hotel C1 | Process C1 / P11 | CTQ11 | R11 | DF11; PF11 | Firmware updater | Local indication and mechanical capture remain safe after power interruption at each update phase | Scenario requirement C1; not approved | Signed dual-bank firmware with rollback and independent indicator | Interrupt update at 20 points; confirm last known good boot | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Signed dual-bank firmware with rollback and independent indicator; due 2027-02-15 |
| CP12 | prototype | Mouse Hotel C1 | Process C1 / P12 | CTQ12 | R12 | DF12; PF12 | Rechargeable pack | No charging in wet state; proposed independent overtemperature cutoff at 45 C cell surface pending battery engineer review | Scenario requirement C1; not approved | Protected replaceable pack; keyed certified-candidate charger; thermal cutoff | Specialist battery fault evaluation; no destructive tests by unqualified users | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Protected replaceable pack; keyed certified-candidate charger; thermal cutoff; due 2027-02-15 |
| CP13 | prototype | Mouse Hotel C1 | Process C1 / P13 | CTQ13 | R13 | DF13; PF13 | Electronics cassette | Electronics detach before washing; power inhibited when cassette unseated | Scenario requirement C1; not approved | Separate dry cassette with keyed seal and wash label | Assembly interlock test and controlled splash screen; no IP rating claimed | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Separate dry cassette with keyed seal and wash label; due 2027-02-15 |
| CP14 | prototype | Mouse Hotel C1 | Process C1 / P14 | CTQ14 | R14 | DF14; PF14 | Account and cloud | Collect no precise location; proposed event retention 30 days with deletion request path | Scenario requirement C1; not approved | Local-first alerts; minimal pseudonymous event data; documented deletion | Review data flows and test account deletion across backups | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Local-first alerts; minimal pseudonymous event data; documented deletion; due 2027-02-15 |
| CP15 | prototype | Mouse Hotel C1 | Process C1 / P15 | CTQ15 | R15 | DF15; PF15 | Radio module integration | Choose candidate module only after grant, antenna and host obligations reviewed; no FCC ID invented | Scenario requirement C1; not approved | Freeze antenna/layout; RF lab review before launch | Host pre-scan and authorization-path review; results not performed | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Freeze antenna/layout; RF lab review before launch; due 2027-02-15 |
| CP16 | prototype | Mouse Hotel C1 | Process C1 / P16 | CTQ16 | R16 | DF16; PF16 | Crowded chamber | Capacity is not rated; proposed three isolated chambers require welfare specialist approval | Scenario requirement C1; not approved | Independent compartments and ventilation; inhibit further entry if full | Surrogate occupancy/thermal analysis first; ethical live study only if approved | Calibrated force gauge/rig or logged fault-injection harness as method requires; suitability review pending | 10 prototype units for mechanical checks; 1 fault-injection rig for software; no reliability inference | Every prototype; repeat after affected design change | Jordan Vale | Planned unit IDs HOTEL-X1-001 onward; no results | Stop rig; isolate power if hazardous; hold all C1 specimens | Tag affected build/firmware lot; quarantine since last accepted setup | Notify Jordan Vale; investigate cause and update DF/PF row | Repeat failed and regression checks; qualified reviewer and Alex authorize restart | draft | No evidence — CP C1 planned | Not reviewed; no review date | Independent compartments and ventilation; inhibit further entry if full; due 2027-02-15 |
Sample — fictitious company. All numbers and people are invented scenario assumptions. This is draft concept paperwork; no physical testing, customer evidence, certification, filing or sign-off has occurred.